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Tips for Safeguarding Your Baby Boomer Construction Workers

The average age of construction workers is now in the 40s. Baby boomers — people born between 1946 and 1964 — represent 40% of the construction industry workforce, according to the Center for Construction Research and Training.

The nature of construction work presents many hazards for workers, many of which may not appear until late into a person’s career. Research suggests that long-term construction work impacts an individual’s musculoskeletal system.

Also, any time an older worker suffers a workplace injury, they are more likely to be out of commission — and the road to recovery is longer.

Because of the physical demands of the work, construction workers have to be healthier than the general population, but the same physical demands cause workers with injuries or illness to leave the industry.

Some 10% of construction workers do not return to work after an injury, and those with a musculoskeletal disorder (MSD), lung disease or other serious injury are more likely to retire on disability than workers with the same conditions in less physically demanding types of work.

Compared to office workers, construction workers are also less likely to have health insurance and they have an increased likelihood of developing a chronic disease as they age. Their odds also increase for developing lung disease, stroke, back problems and arthritis.

 

Risk factors for older workers

Lower-back injuries are a common injury experienced among construction workers. Also, as people age, they naturally lose strength and muscular endurance, which could have an effect on their ability to carry heavy loads. They may also lack the flexibility of younger workers and experience trouble working in awkward positions, making them more prone to a workplace injury.

Physical workload is an important determinant of work ability among construction workers, and in turn work ability is highly predictive of disability among such people. A construction worker between the ages of 45 and 54 with a low work ability index and severe low-back pain has a 40-fold increased probability of disability retirement compared to a construction worker without those risk factors.

And if they are injured, it can take someone older than 40 twice as long to recover from a typical injury.

A study of U.S. construction roofers found that workers over 55 had lower physical functioning, and were more likely to have both a chronic medical condition and an MSD.

The study found that older age, reduced physical function, and lack of job accommodation among these roofers were each predictive of early retirement.

 

What you can do
The study also found that construction roofers who had received job accommodation for an MSD or a medical condition were four times less likely to retire than workers with similar medical status but without accommodation.

Some form of job accommodation was offered to more than 30% of the workers in the study, and many of the accommodations were relatively simple, such as allowing more time to accomplish a task or changing the work schedule. But, few employers provided new tools or equipment.

Using the proper tools and work practices is important. Employers should also recognize the importance of job rotation among workers to help prevent repetitive-motion injuries.

Shifting focus from hazardous to safe work practices will help reduce injuries and keep older and more experienced employees safe and healthy on the job.

 

Common excuses
Some of the common fallback excuses among baby boomer workers include:

  • “I don’t need help!” — Some older workers won’t ask for help when lifting a heavy load that they think they could have easily hoisted when they were younger. This risks injury.
  • “Deal with the pain!” — This old-school belief is that pain is part of the job, and that whining about it is for sissies. But if something hurts, the worker should stop and tell their supervisor.
  • “I already know how!” — Many veterans are resistant to change in work processes or in using tools.
  • “Get it done fast!” — A mentality of getting the job done quickly without following proper safety procedures, which can lead to injuries.
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How to Prevent Silica Exposure in Construction

There are a number of construction segments that are exposed to crystalline silica, which can cause silicosis and even death.

Workers who typically have the largest exposure to silica include those in:

  • Cement and concrete or stucco operations,
  • Abrasive blasting,
  • Jack hammering,
  • Rock and well drilling,
  • Brick and block cutting, and
  • Tunneling operations.

 

What are the dangers?

Crystalline silica is a dangerous dust that is often inhaled when it circulates in the air after certain construction activities.

It has been classified as a human lung carcinogen. It reacts with tissue in the lungs to create scarring or fibrotic nodules around the silica particles and may result in silicosis.

Silicosis may result in breathing difficulty, tuberculosis — and possibly death.

Exposure ranges from cumulative (over many years of exposure) to acute (exposure to high concentrations of contaminated air in short periods). Acute silicosis is identifiable by fever, shortness of breath, and cyanosis (bluish colored skin).

Silicosis is incurable and may be progressive even after dust exposure has ceased.

The danger is that silica particles are so small — about 1/100th the size of a grain of sand — and it’s impossible to detect by smell or sight. In fact, the particles are so small they can only be measured using air sampling equipment.

 

What you can do

It’s incumbent on you as a construction employer to ensure that your workers are not exposed to silica dust, not only for the safety of your workforce, but also your workers’ comp costs.

Here’s what OSHA recommends you do to protect workers from exposure to crystalline silica:

  • Engineering controls — mechanical ventilation for removal of the contaminated air.
  • Replace crystalline silica materials with safer substitutes whenever possible.
  • Use of NIOSH-approved respirators.
  • Wear only a Type CE abrasive blast supplied air respirator with a pressure demand valve for abrasive blasting.
  • Practice wet-dust suppression measures.
  • Isolation/enclosure/ventilation of dusty processes.
  • Use handheld grinders with a shroud and vacuum.
  • Use wet grinding/cutting methods.
  • Wear aprons or coveralls and disposable clothing.
  • Combine the use of more than one control measure.
  • Conduct environmental monitoring.
  • Educate and train workers and supervisors.
  • Proper housekeeping measures should always be in place.

 

One of the main ways that silica dust particles can get kicked up is after a job is finished and dust has accumulated on the floor, fixtures, machinery and inventory.

Dry sweeping can spread the dust around once again, so it’s recommended that you:

  • Use vacuum cleaners to collect dust.
  • Wet down the area prior to cleaning up.
  • Never use an air supply to blow dust off of work clothing.
  • Remove dust-contaminated clothing at the worksite to minimize transportation and relocation of the dust.

 

Silica dust can have long-term effects on the health of your employees, so you need to do all you can to prevent exposure. For specific techniques in various high-hazard industries, you can read this booklet by OSHA.

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8 Tips for Improving Electrical Safety on Construction Sites

The construction industry has the highest percentage of electrical fatalities out of all industries.

While electricity is a crucial component in a construction project’s success, it poses a risk of harmful shock, horrific burns or fatal electrocution. These accidents can occur when workers come into contact with power lines, wiring, transformers or other electrical machinery.

Fortunately, there are steps that companies can take to minimize the dangers. The following are eight tips on how to improve electrical safety in the construction industry:

  1. Provide personal protection — Electrical safety in the industry starts at a personal level. All the electrical work personnel or people working in an area with electrical materials should wear protective gear, such as insulated gloves and footwear. This provides basic safety when they get into contact with electrical equipment, whether accidentally or intentionally.
  2. Training in handling electrical equipment — Electrical mishaps can occur when there is misuse or mishandling of electrical equipment. Workers should be trained on how they should handle and operate the equipment safely. Conduct regular training to ensure the workers don’t become lax when they use the same equipment.
  3. Use proper testing equipment — Proper testing equipment should be part of the essential tools required on a construction site. Voltage detectors, receptacle testers and clamp meters are among the tools every worksite should have to enhance electrical safety and help prevent electrical accidents.
  4. The right signage — Lack of awareness can lead to catastrophic electrical accidents. All electrical hazards should be marked to warn your workers of the dangers. The signs should have labels in language and illustrations that can be easily understood by a layman. This way, all the personnel working on the site can take precautions and avoid electrical accidents.
  5. Proper risk assessment and planning — Conduct a risk assessment survey of the worksite before operations begin. This will help identify hazards that can compromise electrical safety and allow you to come up with solutions accordingly.
    The assessment will also help your team develop a plan on how to lay out electrical infrastructure with safety in mind. A plan will indicate where and how electrical equipment will be placed and how the wiring will be done.
  6. Use circuit breakers and voltage regulators — Even with all the planning and precautions, emergencies can occur in case of a power surge, short-circuit or any other electrical issue. That’s why it’s essential to have circuit breakers and voltage regulators to cut off power during such situations.
    The ability to regulate or shut down power supply on time during a crisis can avert catastrophic damage and loss of life on a site.
  7. Avoid wet conditions — Electrical equipment and infrastructures in the worksite should be shielded from coming into contact with water at all costs. This should be done during the planning process. When the equipment comes into contact with water, the power supply should be cut off immediately and later turned back on a professional electrician’s recommendation.
  8. Organize and insulate all exposed cables — A construction area should never have messy or uncovered power cables. When unorganized, the cables can contact each other, resulting in short-circuiting and possibly fire. If left uncovered, workers may accidentally touch them, leading to shock or electrocution.
    Cover all cables in a construction site with appropriate insulating material and organize the cables to enhance electrical safety.

The takeaway

While overall safety is a significant concern in the construction industry, electrical safety can be contained if the right measures are implemented.

The above tips can help construction firms to boost electrical safety in their operations. However, all the parties on a construction site must be diligent for maximum electrical safety.

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As Dump Trucks Grow Longer, Tip-overs Increase

Dump truck and semi-trailer dumping rig tip-overs are occurring at an increasing frequency, often resulting in drivers and sometimes workers on the ground being injured or killed.

The reason for the increase is that end-dump-truck bodies and semi-trailer dumping rigs are being built longer than ever before.

For the most part, tip-overs are more often associated with semi-trailer rigs than with straight dump trucks, but both are susceptible to tipping over.

If you have these vehicles in your fleet, you should be concerned about the main factors that can result in tip-overs:

  • Truck stability
  • Poor hazard controls
  • Poor maintenance
  • Improper loading
  • Improper dumping

 

Stability

The time when the dump truck is at its most unstable is when the box is in the raised position. When the center of gravity of the box and load is not roughly between the frame rails of the unit, there is a risk of tip-over (see diagram).

One or more of the following factors can adversely affect stability:

  • The truck is on an unlevel surface when dumping.
  • There is too much material in the upper portion of the raised box.
  • Material gets stuck in the top portion of the box, or on one side of the top portion.
  • The rear wheels settle unevenly as the load slides out of the box.
  • Heavy winds can tip trucks with raised boxes over, especially if the box is of the longer variety.

 

Hazard control

You should also avoid using semi-trailer dump trucks on rough grading, or on uneven or loosely compacted surfaces.

If you are hauling material on these types of surfaces, you should opt for a straight dump truck instead, which has less chance of slippage since it is not pulling a trailer.

If the truck is hauling aggregates that will be spread for road construction, belly-dump semi-trailers are a better and safer choice than end-dump semi-trailers.

We understand that you may not always have a choice of dump vehicles, but you should try to use trucks that are appropriate for the conditions.

One other consideration: In cold weather environments, you should consider heated boxes. Otherwise, there is a chance the materials may freeze in the box and stick during dumping.

 

Maintenance 

Preventive maintenance can also reduce the chances of tip-overs.

  • Check tire pressures before the start of each work day. The pressure should be the same on both sides of the vehicle, and according to the manufacturer’s recommendations. Uneven pressure can cause instability.
  • Examine and lubricate pins and bushings regularly.
  • Inspect suspension systems under the box to ensure that they work properly and provide even suspension. If the suspension system is worn or weak, replace it immediately.
  • Inspect hoist cylinders regularly. If worn, replace them with cylinders of the same specification (no smaller cylinders and none that are rated at lower operating pressure).
  • Make sure that repairs to boxes leave the bottom and sides clear and unrestricted. Rough patchwork repairs near the top of the box can catch and hold sticky materials.

 

Loading

Boxes should be loaded front to back, and the load must be less than allowable gross weight and axle weight limitations set by the U.S. Department of Transportation or your state’s DOT.

Don’t pile too much material at the top end of the box, as it can impede the flow. Consider spreading it out more or reducing the load.

You may also want to install box liners, which can help materials flow better during dumping.

 

Dumping

Follow safe operating procedures when dumping materials.

  • Operators should be trained to recognize unsafe dumping areas like soft surfaces or surfaces that are not properly compacted. Before dumping, the truck should be on a reasonably level surface.
  • Before dumping, operators should ensure that the tailgate is unlocked.
  • Before spreading material by dumping it from a moving truck, make sure that the entire length of travel is reasonably level.
  • Trucks should not dump when they are parked side by side with another vehicle, as this can risk injury to the operator of the adjacent vehicle.
  • Dumping operations should not be too close together, which increases the risk of injury.
  • Other personnel must be warned prior to the dumping operation to stay clear.
  • Workers should not congregate in areas where dumping is under way.
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